Plural Component Sprayer 

Plural-component equipment is used to spray very high and 100% solids coatings with pot lives that are very short—from as little as 30 seconds up to a few minutes.

COSMOSTAR Plural Component Sprayer is designed for spraying high viscosity fluid, high solid content material coating. The gravity feed, flush pump and fluid heater can be implemented to face the hardest environment and any coating applications.

Getting the “right and accurate” equipment is the most important consideration in coating PU foam and polyurea, or any 2K material. COSMOSTAR SD/PF series plural component can always be your solution by providing high power output with precision mixing ratio.

plural component sprayer

CosmoStar Tethys Air Purge 2K GUN (R2K)

Superior air purge spray gun for PU foam and heavy coating. The new Cosmostar Tethys 2K Gun is developed to reduce downtime, fast and easy to maintain, less clogging, and increase your productivity. Tethys 2K gun is highly reliable and easy to use even in difficult spraying positions. 

PF100 Plural Component Pump stars

Tough designed sprayer for overall industrial protective coatings COSMOSTAR PF100 Hulk 10” Air Motor, 50:1 Pressure Ratio with two cylinders (lowers), mixing ratio 1:1 jQuery UI Accordion - No auto height

Features

For spraying PU foam application, COSMOSTAR PF100 50:1 with mixing ratio 1:1 are designed to overcome the toughest job site environment. Equipped with two positive displacements to provide the most reliable mixing ratio, Hulk 10” can always achieve your expectation of fluid atomization.

Features and Benefits
  • Two and three-lower designs achieve a wide variety of mix ratios
  • Two-lower design for a consistent 1:1 mix ratio
  • Reduces material and solvent waste
  • Provides accurately mixed and propotioned material on demand
  • Application

    • Plural component materials
    • Off-shore
    • Protective coatings
    • Public works facilities
    • Foam insulation
    Typical Fluids Handled
    • Epoxies
    • Polyurethanes
    • High solids polyurethane coatings

    Techanical Data

    CategoryData
    Air Motor Diameter10 inches (Flash)
    Mix Ratio1:1
    Pressure Ratio (Fluid to Air)50:1
    Maximum Fluid Working Pressure 5000 PSI (350 Bar)
    Maximum Air Input Pressure 100 PSI (6.9 Bar)
    Maximum Volume Flow Rate 13.5 LPM (3.5 GPM)
    Air Inlet Size 3/4 pt
    Fluid Inlet Size 3/4 pt
    Fluid Outlet Size 1/4 pt or 3/8 pt
    Maximum Operating Temperature 180F (82C)

    Manual

    TBD

    PF70 Plural Component Pump

    Tough designed sprayer for overall industrial protective coatings COSMOSTAR PF70 flash 7” Air Motor, 34:1 Pressure Ratio with two cylinders (lowers), mixing ratio 1:1. jQuery UI Accordion - No auto height

    Features

    For spraying PU foam application, COSMOSTAR PF70 34:1 with mixing ratio 1:1 are designed to overcome the toughest job site environment. Equipped with two positive displacements to provide the most reliable mixing ratio, Flash 7” can always achieve your expectation of fluid atomization.

    Features and Benefits
  • Two and three-lower designs achieve a wide variety of mix ratios
  • Two-lower design for a consistent 1:1 mix ratio
  • Reduces material and solvent waste
  • Provides accurately mixed and propotioned material on demand
  • Application

    • Plural component materials
    • Off-shore
    • Protective coatings
    • Public works facilities
    • Foam insulation
    Typical Fluids Handled
    • Epoxies
    • Polyurethanes
    • High solids polyurethane coatings

    Techanical Data

    CategoryData
    Air Motor Diameter7 inches (Flash)
    Mix Ratio1:1
    Pressure Ratio (Fluid to Air)34:1
    Maximum Fluid Working Pressure 4080 PSI (281 Bar)
    Maximum Air Input Pressure 120 PSI (8.3 Bar)
    Maximum Volume Flow Rate 10.2 LPM (2.68 GPM)
    Air Inlet Size 3/4 npt(f)
    Fluid Inlet Size 3/4 npt(f)
    Fluid Outlet Size 3/8 npt(f)
    Maximum Operating Temperature 180F (82C)

    Manual

    TBD

    PF60 Plural Component Sprayer

    For spraying PU foam application, COSMOSTAR PF60 24:1 with mixing ratio 1:1 are designed to overcome the toughest job site environment. jQuery UI Accordion - No auto height

    Features

    Equipped with two positive displacements can provide the most reliable mixing ratio and Compact 6" can always achieve your expectation about fluid atomization.
  • Two and three-lower designs achieve a wide variety of mix ratios
  • Two-lower design for a consistent 1:1 mix ratio
  • Reduces material and solvent waste
  • Provides accurately mixed and propotioned material on demand
  • Application

    • Plural component materials
    • Foam insulation
    Typical Fluids Handled
    • Epoxies
    • Polyurethanes
    • High solids polyurethane coatings

    Techanical Data

    CategoryData
    Air Motor Diameter6 inches (COMPACT)
    Mix Ratio1:1
    Pressure Ratio (Fluid to Air)24:1
    Maximum Fluid Working Pressure 2880 PSI (200 Bar)
    Maximum Air Input Pressure 120 PSI (8.3 Bar)
    Maximum Volume Flow Rate 3.8 LPM (1.0 GPM)
    Air Inlet Size 3/4 npt(f)
    Fluid Inlet Size 3/4 npt(f)
    Fluid Outlet Size 3/8 npt(f)
    Maximum Operating Temperature 180F (82C)

    Manual

    TBD

    SD100 Plural Component Pump stars

    COSMOSTAR SD100 - 68:1 - Mixing Ratio 1:1 Plural Component Sprayer. jQuery UI Accordion - No auto height

    Features

    The Cosmostar Plural-Component Sprayer provides the high pressure performance you need to spray high viscosity fluid and high solid coatings. In addition, the unit is designed to gravity feed, which may eliminate the need for feed pumps to your cost.
  • Two and three-lower designs achieve a wide variety of mix ratios
  • Two-lower design for a consistent 1:1 mix ratio
  • Reduces material and solvent waste
  • Provides accurately mixed and propotioned material on demand
  • Application

    • Plural component materials
    • Foam insulation
    Typical Fluids Handled
    • Epoxies
    • Polyurethanes
    • High solids polyurethane coatings

    Techanical Data

    CategoryData
    Air Motor Diameter10 inches (HULK)
    Mix Ratio1:1
    Pressure Ratio (Fluid to Air)68:1
    Maximum Fluid Working Pressure 7250 PSI (500 Bar)
    Maximum Air Input Pressure 106 PSI (7.5 Bar)
    Maximum Volume Flow Rate 8.4 LPM (2.2 GPM)
    Air Inlet Size 3/4 npt(f)
    Fluid Inlet Size 3/4 npt(f)
    Fluid Outlet Size 3/8 npt(f)
    Maximum Operating Temperature 180F (82C)

    Manual

    SD60 Plural Component Sprayer

    For spraying PU foam application, COSMOSTAR SD60 24:1 with mixing ratio 1:1 are designed to overcome the toughest job site environment. jQuery UI Accordion - No auto height

    Features

    Equipped with two positive displacements can provide the most reliable mixing ratio and Compact 6" can always achieve your expectation about fluid atomization.
  • Two and three-lower designs achieve a wide variety of mix ratios
  • Two-lower design for a consistent 1:1 mix ratio
  • Reduces material and solvent waste
  • Provides accurately mixed and propotioned material on demand
  • Application

    • Plural component materials
    • Foam insulation
    Typical Fluids Handled
    • Epoxies
    • Polyurethanes
    • High solids polyurethane coatings

    Techanical Data

    CategoryData
    Air Motor Diameter6 inches (COMPACT)
    Mix Ratio1:1
    Pressure Ratio (Fluid to Air)24:1
    Maximum Fluid Working Pressure 2880 PSI (200 Bar)
    Maximum Air Input Pressure 120 PSI (8.3 Bar)
    Maximum Volume Flow Rate 3.8 LPM (1.0 GPM)
    Air Inlet Size 3/4 npt(f)
    Fluid Inlet Size 3/4 npt(f)
    Fluid Outlet Size 3/8 npt(f)
    Maximum Operating Temperature 180F (82C)

    Manual

    TBD

    SD70 Plural Component Pump

    Tough designed sprayer for overall industrial protective coatings COSMOSTAR SD70 flash 7” Air Motor, 34:1 Pressure Ratio with two cylinders (lowers), mixing ratio 1:1. jQuery UI Accordion - No auto height

    Features

    For spraying PU foam application, COSMOSTAR SD70 34:1 with mixing ratio 1:1 are designed to overcome the toughest job site environment. Equipped with two positive displacements to provide the most reliable mixing ratio, Flash 7” can always achieve your expectation of fluid atomization.

    Features and Benefits
  • Two and three-lower designs achieve a wide variety of mix ratios
  • Two-lower design for a consistent 1:1 mix ratio
  • Reduces material and solvent waste
  • Provides accurately mixed and propotioned material on demand
  • Application

    • Plural component materials
    • Off-shore
    • Protective coatings
    • Public works facilities
    • Foam insulation
    Typical Fluids Handled
    • Epoxies
    • Polyurethanes
    • High solids polyurethane coatings

    Techanical Data

    CategoryData
    Air Motor Diameter7 inches (Flash)
    Mix Ratio1:1
    Pressure Ratio (Fluid to Air)34:1
    Maximum Fluid Working Pressure 4080 PSI (281 Bar)
    Maximum Air Input Pressure 120 PSI (8.3 Bar)
    Maximum Volume Flow Rate 10.2 LPM (2.68 GPM)
    Air Inlet Size 3/4 npt(f)
    Fluid Inlet Size 3/4 npt(f)
    Fluid Outlet Size 3/8 npt(f)
    Maximum Operating Temperature 180F (82C)

    Manual

    TBD

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    COSMOSTAR | GRACO PLURAL COMPONENT SPRAYER

    Plural-component equipment is used to spray very high and 100% solids coatings with pot lives that are very short—from as little as 30 seconds up to a few minutes. COSMOSTAR Plural Component Sprayer is designed for spraying high viscosity fluid, high solid content material coating. The gravity feed, flush pump and fluid heater can be implemented to face the hardest environment and any coating applications. Getting the “right and accurate” equipment is the most important consideration in coating PU foam and polyurea, or any 2K material. COSMOSTAR PF series plural component can always be your solution by providing high power output with precision mixing ratio. Few advantages of plural component sprayer are a) cost savings, Plural component equipment mixes your application elements in real-time as you’re applying them, which means you’re only mixing what you need for the job; b) time savings, cleaning that hot pot takes some time and effort, where the Graco plural component sprayer just needs to be flushed out and shut down; c) Environmental friendliness, plural component proportioners use very little solvents, and in the case of 100% solids, there’s none at all (except for flushing). This means that emissions are reduced significantly when you use plural component equipment.